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Food Safety
HACCP + ISO 22000 rollout across 6 processing facilities
A rapidly growing food processor needed a unified food safety management system across six facilities to unlock institutional buyers. DKZ delivered a synchronised HACCP and ISO 22000 rollout that cut audit cycles to a single day per site.
Multi-site Food Processing GroupPunjab & Sindh, Pakistan7 months · 6-facility rollout
Headline result
Single-day audits
1 day / site
External audit duration
100%
Non-conformances closed
Group-level
ISO 22000 certificate
3 major
Institutional buyers won
The Challenge
What the client was facing
- Six facilities each ran their own paperwork, hygiene practices and CCP definitions.
- External audits routinely stretched to 3–5 days per site with heavy non-conformance findings.
- New institutional buyers required a group-level FSMS certificate — impossible without standardisation.
Our Approach
How DKZ delivered
- Site-by-site gap assessment against ISO 22000:2018 and Codex HACCP principles.
- Unified FSMS documentation set: policy, HACCP plans, PRPs, OPRPs and monitoring records.
- In-facility coaching for QA leads and mock audits with corrective-action tracking.
- Executive dashboards for cross-facility CCP monitoring and management review.
Services Delivered
The engagement scope
HACCPISO 22000GMP & GHPInternal Auditor TrainingDocumentation
1 day / site
External audit duration
100%
Non-conformances closed
Group-level
ISO 22000 certificate
3 major
Institutional buyers won
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